Crafting Excellence in Every Casting
At Alloy Master Technologies Pvt. Ltd., our state-of-the-art manufacturing facility in Pune is the heart of our high-quality iron and alloy casting operations.
Equipped with advanced machinery, automated processes, and stringent quality controls, we transform raw materials into precision-engineered castings for industries worldwide. From metal casting and die casting to mold preparation, sand testing, and thermal analysis, every step is carefully monitored to ensure consistent quality, durability, and performance.
Experience a facility where innovation meets craftsmanship, delivering products that set the benchmark for reliability and excellence in the metal casting industry.
Molding / Core Making
At Alloy Master Technologies Pvt. Ltd., we know that the foundation of high-quality castings begins with accurate and consistent sand preparation. Our molding and core-making facilities are equipped with state-of-the-art sand mixers that ensure every batch of sand is homogeneous, strong, and ready for precision casting.
Intensive Sand Mixing for Consistent Quality
Our Intensive Sand Mixer, with a capacity of 2 metric tons per hour, is central to our sand preparation process. This mixer allows us to achieve perfect homogenization of the sand, ensuring uniform properties throughout the mixture. By effectively integrating water, bonding clay, and additives, the mixer produces sand that meets the highest standards of quality and consistency.
The benefits are significant:
Uniform sand properties for predictable casting behavior.
Enhanced mold strength and stability, reducing casting defects.
Optimized sand preparation costs, thanks to the efficiency of the system.
Additional Muller Sand Mixer for Precision
For smaller batches and specialized applications, we also use an Additional Muller Sand Mixer with a capacity of 0.5 metric tons per hour. This mixer is equipped with two mullers that have wide mulling faces and precise weight distribution.
Key features include:
Efficient mulling action without crushing the sand grains.
Hinged mullers supported by springs, allowing them to float over the sand with constant pressure.
Adjustable gap between mullers and pan plate, giving precise control over sand strength and consistency.
This flexibility allows us to tailor sand properties according to the specific requirements of each casting, whether it’s for complex geometries or high-performance alloys.
Why Sand Preparation Matters
In molding and core making, sand quality directly impacts casting quality. Improperly mixed or inconsistent sand can lead to defects, dimensional inaccuracies, and lower mechanical performance in the final product. By investing in modern, high-efficiency sand mixers and technical expertise, Alloy Master Technologies Pvt. Ltd. ensures that:
Every mold and core has optimal strength and durability.
Production is efficient, predictable, and cost-effective.
Finished castings meet stringent quality and performance standards.
Delivering Excellence from the Ground Up
Our approach to molding and core-making reflects our commitment to precision engineering and metallurgical excellence. At Alloy Master Technologies Pvt. Ltd., every step from sand preparation to final casting is carefully controlled to ensure reliability, consistency, and superior quality in every product.
