Crafting Excellence in Every Casting
At Alloy Master Technologies Pvt. Ltd., our state-of-the-art manufacturing facility in Pune is the heart of our high-quality iron and alloy casting operations.
Equipped with advanced machinery, automated processes, and stringent quality controls, we transform raw materials into precision-engineered castings for industries worldwide. From metal casting and die casting to mold preparation, sand testing, and thermal analysis, every step is carefully monitored to ensure consistent quality, durability, and performance.
Experience a facility where innovation meets craftsmanship, delivering products that set the benchmark for reliability and excellence in the metal casting industry.
Induction Melting
At Alloy Master Technologies Pvt. Ltd., we understand that precision melting is the foundation of high-quality metal castings. To support our commitment to excellence, we employ medium frequency induction furnaces (electrothermal) designed for efficiency, reliability, and superior performance in demanding melt shop environments.
Flexible Capacities for Every Requirement
Our induction melting furnaces are available in a range of capacities, from 100 Kg up to 700 Kg, ensuring flexibility for various production needs. The standard crucible sizes of 100 Kg and 300 Kg allow for precise melting control, making them ideal for both small batch production and high-volume operations.
Rugged Design for Harsh Conditions
These furnaces are ruggedly constructed using heavy structural steel, providing trouble-free operation even under the toughest melt shop conditions. This durable design ensures long-term reliability, minimizing downtime and maintenance requirements, which is critical for consistent metal production.
Energy-Efficient and High-Performance Coils
Our furnaces feature thick-walled rectangular coil sections engineered to minimize coil losses. The high-efficiency coils deliver better energy utilization, translating into reduced power consumption and higher productivity. Special coil insulation prevents inter-turn sparking, ensuring safe and consistent operation. Additionally, coil supports maintain the proper inter-turn gap and enhance the rigidity of the coil assembly, further improving the furnace’s stability and efficiency.
Heat Retention and Safety Features
The furnaces are equipped with an insulated furnace lid to reduce heat loss through radiation, improving thermal efficiency and lowering energy costs. For safety and environmental considerations, a fume extraction ring or hood is provided to capture smoke and fumes generated during the melting process, maintaining a cleaner and safer working environment for operators.
Why Medium Frequency Induction Furnaces Matter
Medium frequency induction furnaces combine speed, precision, and efficiency, making them indispensable for modern foundries. Their ability to quickly melt metals with minimal energy loss, along with robust safety and operational features, ensures consistent alloy quality and optimized production cycles.
At Alloy Master Technologies Pvt. Ltd., these furnaces play a crucial role in our commitment to producing high-quality, precision-engineered castings that meet stringent industry standards.
Delivering Excellence in Every Melt
With our medium frequency induction furnaces, we bring advanced technology, energy efficiency, and operational reliability together to serve the evolving needs of the metal casting industry. By investing in high-performance equipment, Alloy Master Technologies Pvt. Ltd. ensures that every batch we produce is chemically precise, structurally sound, and ready for real-world performance.
